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Recommendation---WAGO 750-8212/025-001 PFC200 Controller | 2nd Gen, 2 Ethernet, Telecontrol

WAGO 750-8212/025-001 PFC200 Controller (2nd Generation)


750-8212/025-001

The WAGO 750-8212/025-001 is a second-generation PFC200 controller from the WAGO 750 Series, specifically designed for applications requiring extended temperature ranges and advanced telecontrol capabilities. This powerful PLC combines a high-performance processor with versatile communication options, making it ideal for distributed automation, infrastructure monitoring, and telecontrol applications .


Key Features and Product Highlights

  • High-Performance Processor: Equipped with an ARM Cortex-A8 1GHz processor, delivering fast program execution and efficient handling of complex control tasks .

  • Robust Memory: Features 512 MB RAM and 4 GB internal flash memory, providing ample space for applications, data logging, and web visualization .

  • Extended Temperature Range: Certified for operation from -20°C to +60°C, ensuring reliable performance in demanding environmental conditions .

  • Dual Ethernet Ports: Includes 2 x RJ-45 Ethernet interfaces (10/100 Mbit/s) that can be configured independently, supporting network separation or ring topology applications .

  • Integrated Serial Interfaces: Built-in RS-232 and RS-485 communication ports via a D-sub 9 connector for connecting legacy devices and serial networks .

  • Advanced Telecontrol Technology: Supports multiple telecontrol protocols including IEC 60870-5-101/-103/-104, IEC 61850, DNP3, and IEC 61400-25, making it ideal for energy, water, and infrastructure applications .

  • Linux Real-Time OS: Runs on a real-time Linux operating system with PREEMPT_RT patch, providing a stable and flexible platform for control applications .

  • Expandable I/O System: Directly connects to WAGO's 750 Series I/O modules, supporting up to 250 modules per node and 64 modules without bus extension .

  • Integrated Web Visualization: Built-in Web Visu server enables creation of browser-based operator interfaces without additional software .

  • Secure Memory Card Slot: Features a sealable SD/SDHC card slot (push-push mechanism) supporting cards up to 32 GB for program backup, data logging, and firmware updates .


Technical Specifications

Parameter Specification
Item No. 750-8212/025-001
Series PFC200 (2nd Generation)
CPU ARM Cortex-A8, 1 GHz 
Main Memory (RAM) 512 MB 
Internal Flash 4 GB 
Non-Volatile Memory 128 KB (hardware) + 128 KB (software) 
Program Memory 16 MB (CODESYS V2), 32 MB (e!RUNTIME) 
Data Memory 64 MB (CODESYS V2), 128 MB (e!RUNTIME) 
Ethernet Ports 2 x RJ-45, 10/100 Mbit/s, configurable 
Serial Interfaces RS-232, RS-485 (via D-sub 9) 
System Supply Voltage 24 VDC (-25% … +30%) via CAGE CLAMP® 
Field Supply Voltage 24 VDC via power jumper contacts (10A capacity) 
Input Current (typ.) 550 mA @ 24 VDC nominal load 
Total System Current 1,700 mA maximum 
Isolation 500 V system/field 
Operating Temperature -20°C to +60°C 
Storage Temperature -40°C to +85°C 
Protection Rating IP20 
Mounting DIN-35 rail 
Dimensions (WxHxD) 78.6 x 100 x 71.9 mm 
Weight Approx. 220 g 
Housing Color Light gray 

Communication Protocols

Protocol Type Supported Variants
Telecontrol IEC 60870-5-101/-103/-104, IEC 61850, DNP3, IEC 61400-25 
Ethernet-Based Modbus TCP, EtherNet/IP, EtherCAT, PROFINET (via coupler) 
Serial Modbus RTU 
IT Protocols DHCP, DNS, NTP, FTP, FTPS, SNMP, HTTP, HTTPS, SSH 
IoT/Cloud MQTT 

Programming & Configuration

  • Programming Environments: CODESYS V3.5 (from Firmware 23), e!COCKPIT, WAGO-I/O-PRO V2.3 .

  • IEC 61131-3 Languages: IL, LD, FBD/CFC, ST, SFC .

  • Configuration Options: Web-Based Management, CODESYS library, e!RUNTIME library .

  • Visualization: Web Visu for browser-based HMI applications .

Applications

  • Energy & Power Utilities: Telecontrol for substations, renewable energy monitoring, grid management with IEC 60870 and IEC 61850 protocols .

  • Water & Wastewater: Remote monitoring and control of pumping stations, treatment facilities, and distribution networks .

  • Infrastructure & Transportation: Tunnel control, traffic management, railway signaling systems .

  • Industrial Automation: Distributed control nodes in manufacturing, material handling, and process industries .

  • Marine Applications: Certified for use in ship and offshore control systems .

  • Building Automation: Central control for HVAC, lighting, and energy management in large facilities .

Why Choose the WAGO 750-8212/025-001?

  • All-in-One Communication: Combines Ethernet, serial, and specialized telecontrol protocols in a single controller, eliminating the need for additional gateways .

  • Extended Environmental Range: -20°C to +60°C operation with conformal coating options ensure reliability in harsh conditions .

  • High Processing Power: 1GHz ARM Cortex-A8 processor handles complex control logic and data logging with ease .

  • Flexible Programming: Support for both CODESYS and e!COCKPIT environments provides developer choice and code portability .

  • Scalable Architecture: Direct connection to WAGO's extensive 750 Series I/O modules allows system expansion up to 250 modules .

  • Global Certifications: CE, UL 61010-2-201, marine approvals (DNV), and telecontrol standards ensure worldwide acceptance .


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